Large Volume Articles

Your Advantage in

Blow Fill Seal Machine

from day one

Blow Fill Seal Machine
Large Volume Products Blow Fill Seal

Product Possibilities

Large Volume Filling Head Blow Fill Seal

Specialized Filling

Mould Blow Fill Seal

Quality Moulds

IOT Vector Blow Fill Seal

IOT + Industry 4.0

Large Volume Blow Fill Seal

Machine Features

  • Number of moulds: 1
  • Number of Cavity: 1 to 8
  • Article Type: As per customer’s requirement
  • Filling Volume: 100 ml to 2000 ml
  • Cavity Combinations: 1, 2, 3, 4, 5, 6, 7, 8
    (or as desired by the customer)
  • Output: 120 to 1920 pcs/h (depends on no. of cavity + cycle speed)
  • Machine Movement: Shuttle
  • Class 10,000 compliant
  • FDA, cGMP compliant
  • IOT + Industry 4.0 ready
  • Remote Management System
  • Specialized Servo Mechatronics – up to 50% Electrical Advantage from day one 

Large Volume Parenterals (LVP) / Large Volume Articles (LVA)

Volume: 100ml to 2000ml

  • STERYL Aseptic/ Non-Aseptic Blow Fill Seal Machine
  • Blow Fill Seal Machine Technology
  • for BLOWING + FILLING + SEALING of WFI, IV Fluids, Sucrose, Dextrose, Bottles, Cosmetics +
  • All operations in ONE STEP

Aseptic Packaging Machinery for Sterile Applications + Non Sterile Applications

Aseptic Blow Fill Seal (BFS) Machine for LVP/ LVA

A single cyclic process for the production of large volume articles which is produced by blowing, filling and hermetically sealing in a single step. The entire process is carried out in a specialised fully automatic single cycle in a controlled environment to produce a variety of end user articles, applications or products. The benefits of the technology is that contents can be filled in the packaging without any exposure to external and alien environment, thus increasing the sterility and shelf life of the product. The packaging can also be designed into different methods with the option of tops as desired. Specialized machine can also be provided to incorporate the use of Euro Cap.

Conventional vs STERYL

Blow Fill Seal Process Chart
Product Possibilities - Large Volume Articles
  • WFI – Water for Injection
  • Eye, Ear & Nasal Drops
  • Oral Applications
  • Inhalation + ENT
  • Injectables
  • Custom Applications
  • Juice & Flavorings
  • Non-alcoholic Perfumes
  • FMCG Solutions
  • Beauty & Care Products
  • Pain, Balms, Gels, Ointments
  • Disinfectants
  • Polio Drops
  • Instant Glue
  • Antiseptic Gels, Ointments
  • Anesthetic Gels, Ointments
  • Covid-19 Oral Vaccination
  • and many more

if you can imagine, we have a packaging solution ready

Process Optimization

Modules

Depending on the customers requirement the technology is available in a variety of liquid dosage techniques

Depending on the articles filling requirement, temperature controlled hot filling module can be availed in-built with the machine

Depending on the articles filling requirement, temperature controlled cold filling module can be availed in-built with the machine

Resin Parameters

Depending on the customers requirement the technology is available in a variety of liquid dosage techniques

Depending on the articles packaging requirement, extrusion technique with single layer resin processing can be availed in-built with the machine

Depending on the articles packaging requirement, extrusion technique with multiple layers resin processing can be availed in-built with the machine

Dosage Parameters

Based on customers requirement STERYL Form Fill Seal- FFS Technology can be offered in multiple dosage system

Articles where specific volume based dose requirement is crucial for one time application 

Articles with possibilities of multiple dose application

Closure Techniques

Based on the customers requirement STERYL Form Fill Seal – FFS Technology can be offered in various closure types

BFS bottles can be further protected by KME, KMT caps

LVP/LVA bottles can be sealed with Euro-head caps for a tamper proof sealing of the container

PLC Background 1

The Best, or not!

Precise, Modular and Scalable
Technology + Automations

European Quality
Uncompromised Reliability!

54+ Years of Manufacturing Excellence

Polymers is at the heart of everything we do!

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