Steryl 101 - Blow Fill Seal Machine Moulds Technology India

@Steryl

we are motivated & passionately driven to create a recipe of success for our customers

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About

Steryl is about Sterility. With the advancements in the current packaging technology & the need for specialized untouched sterile products in the market, our Small Volume Blow Fill Seal & Large Volume Blow Fill Seal machines and technology are the undisputed leaders in the manufacturing and supply of customer specific requirements.

We have technology support, advisors, mentors from the existing established manufacturing companies in the industry. We ensure our customers always have a lead in their respective markets, always

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Overview

STERYL is part of India’s Most Innovative Machine Manufacturing Group. Our BFS-FFS machines are designed specifically keeping end-user benefit, scalability and operators ease of use.

The beauty of STERYL machine and technology is that it is Modular, Scalable and Industry Advancement ready. We aim to provide the industry with the benchmark technology with advancements catering to specific requirements, ethically and professionally

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Philosophy

If its Blow Fill Seal / Form Fill Seal it can be done exceptionally well on STERYL BFS-FFS machines. We strive on customer satisfaction and are ready to assist with turnkey, upgradations, mould support and consultancy.

Backed with over 50 years of machinery and technical expertise, we strive to provide the industry with a quantum leap in packaging technology in sterile and aseptic technology

Strategic Partner

Parle Global has been serving the Pharmaceutical industry for the past 48+ Years having a strong base Pan India and Global Markets with over 1300+ employees.

Together Steryl + Parle are committed to provide the best in technology, equipment and support for BFS-FFS through affordable and performing machines and high standards of service.

Associations

Comprehensive Offerings

We cater to all kinds of products for Blow Fill Seal Machine & Technology. Our team members have vast technical experience of various installations in our company’s portfolio – we are sure to take care of complex and intricate requirements.

Blow Fill Seal (BFS) technology is versatile and widely used for packaging various articles, including pharmaceuticals (sterile liquids, eye drops), personal care items (lotion, creams), food and beverages, nutraceuticals, industrial and household. BFS ensures your contents integrity, customization, extended shelf life and airtight seals for enhanced safety.

Understanding Blow Fill Seal Technology

Process Unveiled

Molding: The process commences with the extrusion of a plastic resin, typically high-density polyethylene (HDPE) or polypropylene (PP), which forms a hollow tube called a parison. This parison is then transferred to the blow molding section of the machine.

Formation / Blowing: The parison is clamped between two mold halves, and compressed air is introduced, causing the plastic to expand and conform to the shape of the mold cavity. This results in the creation of a seamless, customized container with precise dimensions.

Filling: Once the container is formed, it is transported to the filling station. Here, the desired product, whether liquid, semi-solid, or pharmaceuticals, is precisely dispensed into the container. This step ensures minimal exposure to external contaminants and maintains product integrity.

Sealing: Following the filling process, the container moves to the sealing station. Using a heated die-head, the neck of the container is melted and fused, creating a hermetic seal. This airtight seal acts as a protective barrier, guarding the product against spoilage, oxidation, and tampering, thereby extending shelf life and ensuring consumer safety.

Benefits of Blow Fill Seal Technology

Product Integrity: Blow Fill Seal technology guarantees the highest level of product integrity due to its closed-system process. The hermetic seal formed during the sealing step prevents contamination, ensuring the maintenance of product quality and longer shelf life.

Efficiency and Cost Savings: BFS technology significantly reduces production steps and eliminates the need for additional packaging components such as caps, lids, or labels. This streamlined process results in lower labor costs, reduced energy consumption, and decreased packaging waste, leading to substantial cost savings for manufacturers.

Customization and Design Flexibility: BFS offers unparalleled customization options, allowing containers to be tailored to specific requirements. The flexibility of blow molding enables the production of a wide range of container shapes, sizes, and capacities, empowering brands to differentiate their products and enhance brand recognition.

Enhanced Safety and Sterility: The aseptic nature of Blow Fill Seal technology makes it ideal for packaging pharmaceutical and healthcare products that require high levels of sterility. The seamless containers minimize the risk of microbial contamination and provide a tamper-evident packaging solution, ensuring consumer safety.

Blow Fill Seal technology has transformed the packaging industry by offering unmatched benefits in terms of product integrity, efficiency, customization, and safety. Its ability to produce seamless, hermetically sealed containers in a single automated process has revolutionized various sectors, ranging from pharmaceuticals to personal care.

As manufacturers continue to embrace this technology, we can anticipate further advancements and expanded applications, paving the way for innovation and setting new standards in packaging excellence.

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54+ Years of Manufacturing Excellence

Polymers is at the heart of everything we do!